Full Rally Car Wrap - Mitsubishi Evo 9 for Perfmet

Full Rally Car Wrap for Perfmet Mitsubishi Evo 9

Race-Ready Styling | Performance Wraps | Mitsubishi Evo 9 Livery | Vinyl Wrapz Perth

Built for competition, designed to stand out — a full wrap that brings race attitude to the workshop floor and the dirt track.

When the team at Perfmet approached us with their Mitsubishi Evolution 9 rally car, they weren’t after anything basic. This wasn’t just a project about updating a livery — it was about prepping a purpose-built race machine with a new visual identity that matched its engineering pedigree.

From the moment this car rolled into the Vinyl Wrapz workshop, it was clear this wasn’t your average performance vehicle. Fully stripped-out and tuned for competition, this Evo 9 was clad in carbon, fitted with track hardware, and clearly had some kilometres of hard driving behind it.

The brief was to remove the remnants of the previous wrap, create a bold new look, and install a complete, high-end full wrap ready for the pressures of rally stages and public promo alike.

About the Client: Perfmet

Perfmet is a specialist fabrication and metal solutions provider, heavily involved in motorsport sponsorships and competition builds across Australia. Their involvement in rally racing showcases the same values they bring to their business: toughness, performance, and precision.

This Mitsubishi Evo 9 rally car is part of their broader competition fleet, flying the Perfmet name at high speeds across some of Australia’s toughest rally stages.

The Vehicle: Mitsubishi Evo 9 Rally Car

The Mitsubishi Evo 9 is an icon — a turbocharged, all-wheel-drive machine built to dominate twisty mountain roads and loose gravel rally stages. The version we worked on was fully rally-prepped:

  • Full roll cage
  • Lightweight carbon fibre door cards
  • Racing harnesses and stripped interior
  • Aftermarket aero
  • Rally-spec wheels and suspension
  • Previous wrap still partly intact in high-heat areas

This wasn’t just a showpiece. It was a hard-driven race vehicle that needed a wrap capable of holding up to competition use and repeated public exposure at events and meets.

The Job: Remove, Restore, Rewrap

Unlike a factory-fresh daily driver, race cars come with history. This Evo had already been wrapped once before — and that wrap had partially fused with the bodywork due to rally-stage abuse, UV exposure, and extreme temperatures.

Before we could begin applying anything new, we needed to:

  • Remove old wrap fragments, including vinyl burned into lower rocker panels
  • Carefully clean adhesive residue without damaging underlying paint
  • Repair minor panel inconsistencies for smooth reapplication
  • Rework surface prep in areas around the carbon fibre trim and tight corners

Only then could we start installing the new custom design, which had been developed in-house by the Vinyl Wrapz team to align with Perfmet’s bold, metallic-heavy visual direction.

Design: Industrial Grit Meets Racing Confidence

We knew the Perfmet Evo needed to look fast standing still — but it also had to reflect the brand’s identity: engineering-driven, bold, and unapologetically sharp.

The final layout included:

  • High-contrast, angled design language inspired by airflow and speed
  • Industrial-style elements like rivet-inspired overlays and diagonal striping
  • Clear, high-visibility Perfmet branding across the doors and rear
  • Darker lower tones to mask stage grime and dust, blending into the track environment
  • Brighter upper body colours to stand out during fast movement and onlookers’ photos

Rather than lean on racing clichés like checkerboard patterns or generic rally fonts, we aimed to build a look that’s recognisably Perfmet — confident, industrial, and no-nonsense.

Materials & Application Strategy

Race vehicles have different wrap demands than regular cars. Not only do they take more physical abuse, but they’re often photographed and filmed under varying light conditions — and sometimes even during night stages with artificial lighting.

Materials selected:

  • High-tack motorsport-grade wrap film, built for adhesion to raw metal, carbon fibre, and composite panels
  • Gloss finish laminate, enhancing the reflective quality of the branding for visibility
  • Temperature-stable application — we carefully heated panels during install to match the race-ready prep of the car
  • Edge sealing and post-heating to lock in adhesion and reduce lift under aero turbulence

Every panel was cleaned twice — once before wrap, and again mid-way through — to ensure no grit or leftover adhesive could cause bubbling or compromise bond strength.

Highlights & Finishing Touches

A few things that made this job stand out:

  • Custom wrap around carbon door panels: These panels required extra attention due to their texture and the need for low-tack application techniques.
  • Track-specific cut lines: Rally cars often require panel removal in the field. We laid the film in such a way that it would not hinder future maintenance or rapid access.
  • Seamless branding integration: The Perfmet logo was designed to sit perfectly across the side panels and remain legible during high-speed photo ops.

And best of all? The Evo came out of the workshop looking brand-new — but still like it belonged in the dirt.

Challenges During the Job

There were a few very specific hurdles:

  1. Wrap residue from previous installs: Leftover glue and melted film near the exhaust and side skirts needed careful removal with heat and adhesive removers.
  2. Carbon fibre compatibility: Some areas were non-painted composite, requiring adhesion testing before final install.
  3. Maintaining visual symmetry: With racing vehicles, it’s not just about looks — sponsors and branding must stay aligned and spaced for regulations.
  4. Working around rally-specific hardware like roof vents, mudguards, and recovery hooks, which limited standard wrap workflows.

Through all of that, the end product looked clean, aggressive, and made to last.

Why Vinyl Wrapz Perth?

At Vinyl Wrapz Perth, we live and breathe high-performance vehicle wraps — and that includes motorsport.

When you choose Vinyl Wrapz, you get:

  • Motorsport Experience: We understand the special needs of rally, race, and competition vehicles.
  • Custom Design Excellence: Every livery we create is built for speed, visibility, and sponsor promotion.
  • Durability First: We use only top-tier vinyl and lamination products rated for competition conditions.
  • Precision Application: Whether it’s a carbon door, vented bonnet, or complex rear wing, we deliver seamless wraps that perform under pressure.
  • Professionalism You Can Trust: Race teams run on tight schedules, and we deliver projects on time and at the standard competitors demand.

When your brand, your sponsors, and your reputation are on the line, trust Vinyl Wrapz to deliver race-ready results.

Project Summary:

  • Client: Perfmet
  • Website: https://perfmet.com.au
  • Location: Perth, Western Australia
  • Vehicle: Mitsubishi Evo 9 Rally Car
  • Service: Full rally car wrap with full-body graphic design and installation
  • Design: Fully custom-built by Vinyl Wrapz
  • Highlights: Old wrap removal, carbon body panel handling, competition-ready installation

Ready To Brand Your Fleet?

Get in touch with Vinyl Wrapz today to talk about your fleet — whether it’s 1 or 100 vehicles. We’ll create a wrap solution that works for your brand, your budget, and your timeline.